One of the key steps that your organization should take into account when writing, or updating, its operations and maintenance procedures is to build mistake proofing into those procedures. To do this, there are two steps that must take place during the procedure writing process. […]
Removing human error, or mistake proofing, is a key component of creating an efficient manufacturing process. So key, in fact, that it has its own unique term to describe it – Poka-yoke. […]
We are all susceptible to making mistakes. After all, we are only human, right? It is part of the trial and error process of learning. Sometimes the mistake is due to ignorance, such as a toddler touching a hot stove and learning not to do it again. And sometimes the error is from lack of [...]
Introduction Electric motors are literally the driving force behind many industrial and residential processes. They provide rotational force to a large span of equipment from a large 500 HP motor spinning a centrifugal compressor to the small fan cooling your laptop. Motor failure can cause a complete production unit shutdown and millions of dollars in [...]
You are…terrifically tireless, exceptionally excellent, abundantly appreciated, and magnificent beyond words! So glad you’re a part of our Team. Happy Anniversary! Celebrating anniversaries this month include: Laura deSouza – 5 years on 10/04 Mike Miller – 13 years on 10/07 Audrey Craver – 8 years on 10/08 Rich Bryant – 19 years on 10/15 Mitch [...]
One of the single most frustrating and costly problems that befall companies is the unexpected failure of machinery. From pumps to conveyors, or any other type of machine used, there is never a shortage of maintenance required to keep things running smoothly. The only way to combat these seemingly random issues is with a robust [...]
Let’s face it – maintenance can be expensive. Maybe not as expensive as the cost of lost production when neglected equipment starts to fail, but the price tag on a team of experienced maintenance technicians, a robust spare parts inventory, a CMMS used to track and schedule work, and any lost production for scheduled equipment [...]
As a maintenance and reliability consultant, and as someone who is certified by the Society of Maintenance and Reliability Professionals as a Certified Maintenance and Reliability Professional, I often come under fire for being a little to pedantic when explaining the P-F Curve to a client. So let’s take a few minutes and back up [...]
With the demand of individual online orders accelerating, distribution centers are struggling to maintain their ability to service store fulfillment orders. This growth has distribution centers running 24/7 just to keep up, putting strain on the equipment and limiting time for repairs. […]
There are many miles of pipeline in the process industry. They provide transport of fluids from one point to another without much attention until they fail. There are four main categories of pipeline failures: […]
